Project Overview
Location: 164 Fredette St, Gardner, MA Project Type: Industrial Epoxy Concrete Floor Installation – 5,000 sq. ft. Products Used:
First Coat: Moisture Vapor Barrier Coating
Second Coat: Sherwin-Williams High Solids Multi-Purpose Epoxy
Third Coat: 2-Component High Solids Aliphatic, Moisture-Cure Urethane
Our client, a manufacturing facility in Gardner, MA, contacted us just before receiving a new set of machines for one of their main production areas. They needed a durable, safe, and professional-grade flooring solution that could withstand heavy equipment while creating a clean, efficient workspace. This 5,000 sq. ft. project required not only an epoxy coating system but also essential floor repairs prior to installation.
The Problem
The existing floor had suffered significant wear and tear over time due to heavy manufacturing use. There were visible cracks, damaged areas, and uneven sections that posed both functional and safety challenges. With new machines scheduled to be delivered and installed soon, the facility management team needed a quick yet lasting solution.
Delaying the project could have resulted in:
Equipment installation on a substandard surface, leading to operational inefficiencies
Potential safety hazards for employees
Increased long-term repair costs
The client’s priority was clear: they needed a durable industrial flooring system that would restore the floor’s integrity and provide a long-term, low-maintenance solution.
The Client’s Goals
The client’s vision for this project was both practical and aspirational:
Structural Repair: Ensure all cracks and damaged areas were properly repaired and reinforced.
Durability: Create a floor capable of handling the weight and constant movement of industrial machinery.
Aesthetic Upgrade: Transform the worn and uneven floor into a seamless, professional-looking surface.
Efficiency: Complete the project quickly, minimizing downtime and ensuring readiness before equipment delivery.
Why They Chose Us
The client chose our team because of our proven track record with industrial flooring projects and our expertise in working under tight deadlines without compromising quality. We recommended a multi-coat epoxy flooring system from Sherwin-Williams—designed to meet the exacting needs of heavy-duty manufacturing environments—because of its superior durability, moisture resistance, and long-lasting finish.
Our Process & Solution
To ensure the highest-quality result, we followed a meticulous process:
Surface Preparation & Repairs: We began by repairing all damaged areas, filling cracks, and addressing any infill work to create a stable foundation.
Moisture Vapor Barrier Application: This first coat was essential to prevent any moisture-related issues that could compromise the epoxy’s performance.
High Solids Multi-Purpose Epoxy: We then applied a robust layer of high solids epoxy, ensuring strong adhesion and long-term durability.
Urethane Topcoat: The final layer—a 2-component high solids aliphatic, moisture-cure urethane—provided a tough, chemical-resistant finish, enhancing both performance and appearance.
The Results
The transformation was dramatic. The once-damaged and uneven manufacturing floor was converted into a smooth, seamless, high-performance surface that will serve the facility for years to come. The new epoxy floor not only meets the rigorous demands of a heavy manufacturing environment but also creates a safer, cleaner, and more professional workspace.
The client was extremely satisfied with both the speed and quality of the work, stating that the project was completed ahead of schedule and exceeded their expectations. Their new machines were successfully installed on a flawless floor that will support their operations for years to come.